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3rd and 4th Gear won't engage

Posted: Wed May 06, 2015 9:46 pm
by Kiwi Cortina
Took the Cortina for its maiden trip tonight and 3rd and 4th gear won't engage. The shift goes into position as it should but no drive. Any thoughts.

Thanks

Posted: Wed May 06, 2015 11:52 pm
by Brett Wilkie
I believe that your Cortina has the later single rail box and I am not that familiar with it as I use the earlier 3 rail version of it which is very similar aside from the shifting mechanism. 3rd and 4rth gear both operate off of the same syncro hub at the front of the box so you will have to open it up to have a look why the hub can't be shifted. I am no expert on the single rail type but I bet something internal has failed in the shift mechanism itself and not the gears, unfortunately you will likely have to remove the box and lift the top cover to see why.


Image

Posted: Fri May 08, 2015 11:45 am
by peteleo
Brent,

Brett gave you some good info on this trans. Problems usually occur at high mileage where the brass forks wear thin and won't engage the sleeve onto the dog teeth or the fork breaks loose from the shifter rod.
I have a few units in parts. Let me know if you should need anything. Pete

Posted: Sat May 09, 2015 7:00 am
by Kiwi Cortina
Thanks for the info guys. I pulled the gearbox out and took the top plate off and found the roll pin from the selector rod to the fork had sheared off. A lot of work for a 10cent part. Thanks

Posted: Sat May 09, 2015 9:07 am
by Brett Wilkie
Kiwi Cortina wrote:Thanks for the info guys. I pulled the gearbox out and took the top plate off and found the roll pin from the selector rod to the fork had sheared off. A lot of work for a 10cent part. Thanks
But that's a lot better than a lot of work and a lot of money.

Posted: Sat May 09, 2015 1:01 pm
by Kiwi Cortina
Agreed